S7 400 не переходит в RUN (EXTF)

Сообщение **VladislavA** » 01 апр 2024, 20:34

Здрасти. Сам киповец, но есть возможность поставить контроллер (на складе валялся). Написал программу в Step7 для контроллера, в симуляторе работает, в ПЛК не заливал (думал что если в симуляторе все получилось то и в реальности проблем не будет). SCADA написал, с симулятором работает. Пришло время заливки проекта в ПЛК. Сразу созданный проект заливать не стал. Собрал стенд: стойка UR1 (новая), БП 407 10A (не новый), CPU 416-2 PN/DP (новый, вставил в выключенном состоянии Flash-карту на 1 Mb), CP443-1 (новый), DI32xDC24V (не помню новый или нет, дополнительного питания не подавал, в инструкции было написано что для работы электроники оно не требуется). Первые 2 слота стойки БП, затем слот CPU, затем CP443-1 и DI. В Step7 сделал тестовый проект с такой конфигурацией (в симуляторе работает), ОВ1 был добавил OB 35 (в нем программа при появлении сигнала на входе Di записать единицу в меркер), с 80 по 88, 100, 121 и 122. Думал, что если будут проблемы с модулями ПЛК в RUN уйдет и выдаст ошибки OB-шками. Подал питание на БП, включился, горят лампочки зеленым 5 и 24 В. CPU промигался, загорелись постоянно стоп и EXTF. CP443-1 тоже помигал, загорелся стоп. Подключился по ethernet через CP443-1. Залил проект кнопкой\иконкой загрузки (download) с быстрой панели. Прошли менюшки загрузки, все загрузилось. CP443-1 зеленым горит RUN. Перевожу тумблер CPU в RUN, EXTF горит постоянно (после заливки программы и запуска CP он горел тоже), RUN мигает зеленым несколько раз и гаснет. Лампа STOP так и горит, не запустился. В буфере CPU написано STOP due to IO error (я так понял ошибка с модулями, не видит их). Пробовал другие сигнальные модули DO, AI, но никакого отдельно питания не подавал. Менял конфигурацию, очищал память, заливал. Таже самая ошибка.

Если я правильно понял то связь модулей с CPU настраивать не надо, это делается автоматически по шинам на стойке. Пока не нашел ничего о совместимости CPU и модулей. Не подскажите, что я сделал не так? В каком направлении копать?

Буфер ошибок сохранил (45 событий).

[+]: Diagnostic buffer of module CPU 416-2 DP

Order No./ Description Component Version
6ES7 416-2XN05-0AB0 Hardware 5
- - - Firmware V 5.3.4
Boot Loader Firmware expansion V 5.3.2

Rack: ---
Slot: ---
Event 1 of 45: Event ID 16# 4303
STOP caused by stop switch being activated
Previous operating mode: STOP (internal)
Requested operating mode: STOP (internal)
Incoming event
12:08:29.016 AM 01/01/1994

Event 2 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1284 (Z3): 00e1
Previous operating mode: STOP (internal)
Requested operating mode: STOP (internal)
External error, Incoming event
12:08:24.054 AM 01/01/1994

Event 3 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Module or submodule assignment not evaluated or evaluation aborted with errors (SDB 1,3,5,2X,9X)
- Power on necessary
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Manual startup not permitted, corrections in parameter assignment, submodule, etc. necessary
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:08:24.054 AM 01/01/1994

Event 4 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Module or submodule assignment not evaluated or evaluation aborted with errors (SDB 1,3,5,2X,9X)
- Power on necessary
- STOP request exists
- Keyswitch set to STOP
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Manual startup not permitted, corrections in parameter assignment, submodule, etc. necessary
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:08:12.080 AM 01/01/1994

Event 5 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Power on necessary
- STOP request exists
- Keyswitch set to STOP
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Manual startup not permitted, corrections in parameter assignment, submodule, etc. necessary
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:07:25.034 AM 01/01/1994

Event 6 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1284 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.032 AM 01/01/1994

Event 7 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1184 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.032 AM 01/01/1994

Event 8 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1084 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.031 AM 01/01/1994

Event 9 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0f84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.031 AM 01/01/1994

Event 10 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0e84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.031 AM 01/01/1994

Event 11 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0d84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.030 AM 01/01/1994

Event 12 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0c84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.030 AM 01/01/1994

Event 13 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0b84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.030 AM 01/01/1994

Event 14 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0a84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.029 AM 01/01/1994

Event 15 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0984 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.029 AM 01/01/1994

Event 16 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0884 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.029 AM 01/01/1994

Event 17 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0784 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.028 AM 01/01/1994

Event 18 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0684 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.028 AM 01/01/1994

Event 19 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0284 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:07:25.028 AM 01/01/1994

Event 20 of 45: Event ID 16# 430E
Memory reset executed
Initialization information: Memory reset triggered by switch setting
Previous operating mode: STOP (memory reset)
Requested operating mode: STOP (own initialization)
Incoming event
12:06:19.662 AM 01/01/1994

Event 21 of 45: Event ID 16# 4308
Memory reset started by switch setting
Initialization information: Memory reset triggered by switch setting
Previous operating mode: STOP (internal)
Requested operating mode: STOP (memory reset)
Incoming event
12:06:18.619 AM 01/01/1994

Event 22 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Module or submodule assignment not evaluated or evaluation aborted with errors (SDB 1,3,5,2X,9X)
- Memory reset necessary
- Power on necessary
- STOP request exists
- Keyswitch set to STOP
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last non backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Startup not permitted, system memory reset requested
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:06:18.619 AM 01/01/1994

Event 23 of 45: Event ID 16# 4303
STOP caused by stop switch being activated
Previous operating mode: STOP (internal)
Requested operating mode: STOP (internal)
Incoming event
12:02:41.613 AM 01/01/1994

Event 24 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1284 (Z3): 00e1
Previous operating mode: STOP (internal)
Requested operating mode: STOP (internal)
External error, Incoming event
12:02:36.667 AM 01/01/1994

Event 25 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Module or submodule assignment not evaluated or evaluation aborted with errors (SDB 1,3,5,2X,9X)
- Power on necessary
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last non backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Manual startup not permitted, corrections in parameter assignment, submodule, etc. necessary
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:02:36.667 AM 01/01/1994

Event 26 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Module or submodule assignment not evaluated or evaluation aborted with errors (SDB 1,3,5,2X,9X)
- Power on necessary
- STOP request exists
- Keyswitch set to STOP
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last non backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Manual startup not permitted, corrections in parameter assignment, submodule, etc. necessary
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:02:36.667 AM 01/01/1994

Event 27 of 45: Event ID 16# 530D
New startup information in STOP mode
Startup prevented by:
- Power on necessary
- STOP request exists
- Keyswitch set to STOP
- Cold restart or warm restart necessary
Startup information:
- Time for time stamp at the last non backed up power on
- Single processor operation
Current/last startup type:
- No startup type/following memory reset
Permissibility of certain startup types:
- Manual startup not permitted, corrections in parameter assignment, submodule, etc. necessary
Last valid operation or setting of automatic startup type at power on:
- No startup type/following memory reset
Operating mode: STOP (internal)
Incoming event
12:01:05.643 AM 01/01/1994

Event 28 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1284 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.641 AM 01/01/1994

Event 29 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1184 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.641 AM 01/01/1994

Event 30 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 1084 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.641 AM 01/01/1994

Event 31 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0f84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.640 AM 01/01/1994

Event 32 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0e84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.640 AM 01/01/1994

Event 33 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0d84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.640 AM 01/01/1994

Event 34 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0c84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.639 AM 01/01/1994

Event 35 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0b84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.639 AM 01/01/1994

Event 36 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0a84 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.639 AM 01/01/1994

Event 37 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0984 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.638 AM 01/01/1994

Event 38 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0884 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.638 AM 01/01/1994

Event 39 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0784 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.638 AM 01/01/1994

Event 40 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0684 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.637 AM 01/01/1994

Event 41 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0284 (Z3): 00e1
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:01:05.637 AM 01/01/1994

Event 42 of 45: Event ID 16# 430E
Memory reset executed
Initialization information: Memory reset due to inconsistent data
Previous operating mode: STOP (memory reset)
Requested operating mode: STOP (own initialization)
Incoming event
12:00:00.251 AM 01/01/1994

Event 43 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 940f
No relevance for user (Z2): 8002 (Z3): 0000
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:00:00.240 AM 01/01/1994

Event 44 of 45: Event ID 16# 494D
STOP due to IO error
No relevance for user (Z1): 9182
No relevance for user (Z2): 0059 (Z3): 0922
Previous operating mode: STOP (own initialization)
Requested operating mode: STOP (internal)
External error, Incoming event
12:00:00.239 AM 01/01/1994

Event 45 of 45: Event ID 16# 4309
Memory reset started automatically (power on not backed up )
Initialization information: Memory reset due to inconsistent data
No relevance for user (Z1): 0001
Previous operating mode: No voltage
Requested operating mode: STOP (memory reset)
Incoming event
12:00:00.236 AM 01/01/1994

Сообщение **Andreyit** » 01 апр 2024, 20:59

"Z1 = 9182 and 9405 and 940f
In many cases the slot no. not coded in the message, so you have to pull all the modules one after the other until the error no longer occurs.
(There are also diagnostic buffer entries where the slot number is entered)
In the event of events of this kind, please always check the rack (all slots) for loose contacts or short circuits (bent pins, metal chips). A bent PIN in the backplane bus was often the cause, especially when modules were removed/inserted beforehand".
Это могут быть как сами модули ввода\вывода, как корзина, как и сам cpu. Прошивку обновляли у 416-2 PN/DP? (Какую версию обновлять зависит от длинного номера, например 6ES7412-2EK07-0AB0)

Сообщение **VladislavA** » 01 апр 2024, 21:36

Прошивку не обновлял. Это обязательно? Завтра попробую стойку поменять и бп. Забыл еще написать, что если после заливки программы перейти в онлайн режим то там программа залитая отображается, конфигурация та что залил, CP443-1 через меню STEP7 можно остановить, запустить, а у CPU такой возможности через программу нет, кнопки стопа/пуска не активны и не могу получить информация о сигнальных модулях, ошибка, вроде, со стопом CPU связана.

Вообще, похоже на то, что что-то не так с конфигурацией устройства (но в симуляторе же работает, в теории всë должно быть нормально) или с физическим расположением модулей на rack.

Оставьте просто CPU + CP в сборке без модулей ввода-вывода и попробуйте с пустым OB1 (можно там NOP 0 сделать) заставить CPU перейти в Run, дальше уже дело техники. А то может просто CPU дефектный и он не просто так на складе валялся.. .

Сообщение **VladislavA** » 02 апр 2024, 18:40

Спасибо за помощь. Запустил. Дело в рэке\корзине, переместил все на другой рэк и ПЛК перешел в RUN. Кстати, на нерабочем рэке оставлял CPU и CP - не запускался.
Опишу поведение на нерабочем и рабочем рэке.
На нерабочем рэке при подачи питания (вкл. БП) на CPU загораются все лампочки, потом остается EXTF, а лампочка СТОП мигает около полутора минут, потом горит постоянно. После заливки программы на CPU ничего не меняется, горит EXTF и лампа СТОП. При переведении в RUN лампа RUN мигает пару раз и гаснет, СТОП и EXTF все это время горят. Из Step7 нельзя запускать\останавливать CPU. Конец.

На рабочем рэке после вкл. БП на CPU загораются все лампочки, потом мигает лампа СТОП, но EXTF не горит. Лампа Стоп мигает что-то около 5 секунд и загорается постоянно и тогда уже загорается EXTF. Потом заливаем программу и как она залилась EXTF гаснет, переводим в RUN и ПЛК запускается. Из Step7 можно запускать\останавливать CPU

Это при очищенной памяти. Еще раз спасибо